Factors Affecting The Performance Of High Frequency Welding Machine

 There are many factors affecting the effective power output of high frequency welder. Therefore, the major high frequency welding machine manufacturers should pay attention in the production of high frequency welder. The effective output power of high-frequency welding machine is mainly affected by the following aspects:

 

1. Welding V Angle, the most economic and efficient Angle is between 2-3 °. In addition to electromagnetic induction heating, there are two important effects, namely skin effect and proximity effect of main principle of high frequency welding. The smaller the welding V Angle is, the closer the proximity effect will be, so that the effective output power of the welding machine can be used more effectively.

 

2. The shape of the two welded surfaces of the pipe should be parallel to each other. This will make the welding more efficient and the molecular diffusion between the two surfaces more uniform.

 

3. Welding temperature. Welding temperature plays a decisive role in the process of welding. If the temperature is too high, the welding surface will melt. If the temperature is too low, there will be false welding, resulting in weak welding. It requires the judgement from experience of an experienced "mold" master in production site. A temperature sensor can be installed at the top of the welding seam to feed the measured temperature directly into the main operating system of the high-frequency welding machine for program analysis to automatically adjust the output power and adjust the temperature of the welding seam.

 

4. The most critical factor affecting the performance of high frequency welding machine -- induction coil (inductor)

The sensor design should start from the following aspects:

 

4.1 The diameter of the inductor should be slightly larger than the diameter of the steel pipe, and the shape should be the same as the shape of the steel pipe, such as circle to circle, square to each other, and rectangle to rectangle.

 

4.2 Cooling of inductor should take full cooling, and uniform cooling into consideration to ensure quick and efficient cooling. Better cooling effect makes it more efficient.

 

4.3 The shape of the sensor and the distance between the sensor and the steel tube wall determine the output frequency as well as effective output. If the distance is too far, the frequency will be smaller, the magnetic field on the surface of the steel tube will become weaker, the induced current will become smaller, and the effective output power will be very low.

 

Choosing a well designed sensor is of great significance to ensure equipment stability, improve production efficiency and reduce energy consumption for high frequency welding machine manufacturers.

 

As the largest energy consuming equipment of high frequency welding machine manufacturers, high frequency welding machine must have the basic characteristics of advanced technology, first-class service, stable performance, high efficiency and energy saving to help high frequency welding machine manufacturers have make a further achievement in sustainable development.

 


评论

发表评论

此博客中的热门博文

Application of solid-state high frequency equipment in high frequency welded pipe production

图片
  The solid state hf welder  is different from the electron-tube high-frequency welding machine. The electron-tube radio frequency welding equipment has output welding transformer. The induction coil is installed on the secondary side of the welding transformer, which is easy to match. Solid state high frequency welding machine in addition to the low working voltage, at the same time slot way capacitance and induction coil, wear on the welding steel pipe resonant directly, because there was no welding, less level of coupling, significantly higher efficiency, and then the production of induction coil, strict and standard, make it match, due to the voltage at the same time, the low induction coil diameter and welding steel pipe diameter (the clearance of v-shaped opening) can be reduced, and it is one of the factors of improving the efficiency of welding. One thing is certain, the induction coil strict and the standard manufacture produces the benefit is far higher than the induction coi
阅读全文

How To Solve The Welding Problems Of PVC Membrane Welding Machine

图片
  At present, pvc membrane welding machine  has been widely promoted in a number of plastic welding industry. Various welding defects are inevitable in the process of use. In this article, it mainly analyzes how to solve the problems in debugging or welding.   1. Crush and bruise Pressing injury and abrasion are common problems in the process of hf pvc welder . Sometimes it's not so serious, and it just gets white or marks. When you encounter such problems, the first thing to do is to ensure that the location of the tooling is not out of alignment. First let off the air of the cylinder, press down the welding head, and carefully observe whether the welding head position of the scratch is correct. If the welding head is in the correct position, or if the abrasion or compression occurs on the support (or lower cover), then it is necessary to observe whether there is any interference between the tooling and the product. If it is old tooling, it is suggested to clean the tooling with a
阅读全文

HF Blister Packaging Welders

图片
  The HF blister welding machine  is an inexpensive option for creating packages that are durable, transparent, and tamper proof. We make a variety of shapes and can custom design a blister pack that will showcase your product in the best possible manner. Although we strive to provide our customers a very competitive price, we will not sacrifice quality to do so. All products are tested for clarity, wall thickness, and dimensional compliance before leaving our plant.   A clear plastic blister pack can be used in conjunction with a cardboard blister card to keep the product in full view for the customer to examine. The blister packaging is attached to the blister card through a heat-sealing process of high frequency blister sealing machine that allows the product to be displayed in a wide variety of methods. While this heat sealing process can be done with highly automated equipment, the use of blister packs is somewhat limited to light weight items. For heavier contents, a plastic clam
阅读全文